Carbide Motion - Disabling BitSetter Always Causes Crash

Hi. I’m getting very frustrated by a recurring issue that I hope can be blamed on user error.

Steps to reproduce:

  • enable bitsetter
  • run a job using multiple tools
  • turn machine off
  • turn machine on
  • connect to machine
  • disable bitsetter
  • initialize machine
  • zero to top surface using bitzero
  • run program
  • enjoy machine reaching for the sky and raising z past the machine limits

Is there a correct procedure for disabling the bitsetter? I can’t use it with certain tools so I frequently have to disable it and then re-enable it. Every time I disable it though, the machine always does the above.

I have to emergency stop the machine, then I do:

  • turn machine back on
  • initialize
  • zero to top surface using bitsetter
  • run job (everything works fine)

Thank you for any help you can provide :slight_smile:

Are you on Mac OS X or Windows?

Which version of Carbide Motion?

After disabling the BitSetter it is necessary to either re-set zero, or to re-initialize the machine — when using the BitSetter Z position is set as a relative offset based on tool length from the machine origin, but that’s not valid when it’s disabled.

Windows. Carbide Motion build version 536.

I disable the bitsetter and then rezero z using the bitzero. Then I check to make sure that my z is correct using the Z+6 jog. Shouldn’t disabling the bitsetter and rezeroing z clear any tool length offsets?

I had this issue but found that I had somehow changed the thickness of my stock and the z access was unable to clear the stock or what it thought the stock thickness was
Changed my stock to .75” and it worked fine

Just a thought

Yes, it does, but that then re-establishes Z which will be wrong w/o the applied tool length offset — reinitializing is best, but re-setting Z zero should suffice.

But why does the software hold onto an offset that’s no longer relevant?

There’s a bug with disabling bitsetter and the Z-offsets not being properly cleared in Motion. Until we get this fixed, here’s the workaround:

After disabling BitSetter, I recommend closing Carbide Motion, power cycling the CNC, and restarting Carbide Motion. That should prevent a crash from occuring.

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