Community challenge #7: Carbide Create Pro (closed)

Ok this one took a while to cut (nearly 5 hours).

So I looked at the submissions, and noticed a distinct lack of Carbide3D logos in the designs.
Or hexagons.

So I set out to solve that.


Picture to show the modeled round-upwards toolpaths

But I also wanted to show the STL2PNG tool I’ve been building…
(https://fenrus75.github.io/FenrusCNCtools/javascript/stl2png.html)
…but I didn’t want to do the traditional horse or eagle in a bowl. Had to be CNC thing…

On thingiverse I found an STL model of a simple spindle: https://www.thingiverse.com/thing:3790264
I had to add 2 features to STL2PNG to be able to use this model, so that took some time, but I’m happy with the result:


even the tool nut came out quite nice.

And then @Julien asked in How would you mill this? how to do 3D carving in CCPro with a round design… so obviously I had to have a spontaneous volcano (Mt St Helens) in 3 hexagons:

Long cutting time short, the overall came out ok, had some warping issues with the stock near the end:

Now to the digital side:
I used a 1/4" downcut endmill for the major roughing, then a 1/8" inch downcut to make the points in the hexagons relatively sharp (this takes forever) and to do the roughing for the 3D models.
Then I used a 2mm endmill to refine the text, and a 1mm tapered ballnose endmill to do all the 3D carving.
While no animals were harmed in the creation of this, Carbide Create PRO did not fare so well. I’m at 3 bugs at this point (will need to file tickets with support)

  1. The left top and left bottom hexagons are not getting cut out… but they should be (you can see this in the file)
  2. If you delete a layer in the model view with my file, instead of 1, TWO layers get deleted
  3. When doing a 3D roughing pass within a box, the center of the endmill stays in this box, but the radius is not taken into account so the cut veers outside of the box you gave it…

The files:
hexagonfinal.c2d (1.2 MB)

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