Gap between arrays?

Planning on cutting some aluminum and wondered if anyone had some advice on what is the minimum gap between objects I should expect in order to maximize material usage. I am presently planning on a 1/4 inch spacing but thinking I should be able to go smaller. One plan is to cut out 4.5 inch circular aluminum pieces on my HDM, so I want to order 6061 aluminum that is most cost effective. Appreciate any advice.

Endmill diameter plus 10% would be my suggestion.

Depending on thickness you could use a quite small endmill — I’ve had excellent results w/ our #282Z.

Thanks Will, appreciate the advice

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