Has anyone been able to cnc mill plastic len's? Looking to make a domed screen cover and wondering if anyones tried

Im trying to model a fallout terminal and I need a custom domed glass for the screen.

Thats pretty cool. Not sure if anyone has done one of that size (presuming ‘real life-ish’ size terminal with a clear lens) and would require a lifetime of polishing to make I suspect. In my what I would try to do is cnc out a form with that shape and then heat and mold a clear acrylic sheet over the form? Maybe someone else has a better plan.

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If the piece is small enough I would probably try and “just” carve it out of a single piece of thick acrylic, then sand it back to transparency (up to 3000 grit + a little torching at the end)

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You might be interested in this. It looks like it’s possible.

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The idea is to have it be in the realm of 4.5 inches wide and 3 inches tall. ( to fit just over the bezels of a tft50 screen)

Thanks will take a nice read into this.

From my experience, I would mill out a piece that matches the shape you want as a mold blank, smooth to your liking here. Then cast a silicone mold. Then when the mold is ready use a clear epoxy to fill the mold. Way less polishing on the finished piece.

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