I am at the end of my Ability

Software
1

Hey Guys,

I am the proud owner of Shapeoko 3 0813, I am running V-Carve Pro & Inventor Pro 2015. I am having all kinds of trouble with the machine cutting to deep. The G code is fine, I have checked and double checked it. I was just wondering if anyone else was having the same problem. I have scoured the net for answers to the problem, everything I have found I have checked. The Belts, RF Noise, The Code, you name it I have checked it. Someone please give something I can use.

2

Which spindle are you using?

What endmill? Try using a 2-flute straight to start

How tight did you manage to get the Z-axis belt? It took me a couple of tries to get mine tight enough — finally had to use a small pry bar: http://www.shapeoko.com/forum/viewtopic.php?f=37&t=6765

3

In VCarvePro one sets the Z0 to be the top or bottom of the stock. Please tell us which you chose.

When you set up the machine, how did you set Z0 on the machine? Touch top of stock? Top of spoiler?

Can you please post the G code? Can you please export your CAD as an IGES file and post it?

4

I am using the DW611
The Belt seems very tight to me, but I am sure there is room for a little more.

5

I am setting the Zero at the top of the stock.

I set Z0 by touching the top of the work piece.

I am using .250 2 flute endmill

My stock is 1 inch Pink foam.

6

thanks! Can you post an IGES of the CAD please?

7

I can post the IGES later today, at the office right now.

The problem seems to arise when I place a spoil board under the stock being cut. No matter how I zero the first plunge will go thru the work piece and the spoil board.

For example: last night I tried a profile cut in 1 inch foam board with 1/2 foam board spoil under it.(Very simple, just a 2’’ circle) My profile cut was set for 1 inch stock and a 1 inch deep cut. I zeroed at the top with the spoil board in place, the firs plunge goes all the way to the bed of the machine.

Is it something I am doing wrong in the set up?

8

What method are you using to set zero?

9

I am touching off on the top of the work piece. I use the center of my work and Zero all from there.

10

Which command / comm/control program?

11

I am using Carbide Motion, I even downloaded it again last night thinking that may help.

12

Mystified then.

As I noted, I had problems w/ increasing cut depth due to insufficient belt tension — another mechanical thing to check would be that the pulleys aren’t loose — which length belt do you have? This was changed after an early batch of bad belts.

Check the DIP switches — toggle the one for the motor current a few times?

Have you tried a straight cutter to eliminate the possibility of the machine getting pulled down into the cut?

I’d try a different file as a test — there’s a circle-diamond-square test file on the Shapeoko wiki http://www.shapeoko.com/wiki/index.php/Calibration_and_Squaring_the_Machine#Diamond_Circle_Square_Test — try cutting that?

If you’re still having problems after all that, contact support@carbide3d.com and see what they suggest.

13

This is a big of a mystery. Let’s see the CAD file, just in case there is something there.

Could you also post the G code?

14

Will,

Thanks for you suggestions.

I have checked my pulleys, all is tight.
I have only had my Shapeoko 3 for about a month, not sure when the bad batch of belts came out.

As for Dip Switches, the control board that came with mine does not have any?

As for the cutter getting pulled in the work, I would not think so. I am only cutting Pink Foam Board from Home Depot.

I am beginning to wonder if I just have a bad board, I have also changed out the USB cable three times and still the same thing. I have also powered the Machine from 2 different circuits to see if that made a difference, No Change
Still Plunging all the way into the bed.

15

One more thing guys that may help and solve the problem,

When I load a job,

I create in V-Carve Pro

Set Z to the top of the work.

At the start of the job, the Z retracts up until it crashes into the stops, them the job begins. I will post the code shortly.

16

T1M6
G17
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M30

17

This is my code for just a basic circle cutout in 1/2 foam board

18

…
G0Z1.7000H1 <- This could be a problem if the stock is very thick; the Nomad has limit z (3"?)
G0X0.0000Y0.0000S12000M3
G0X0.0000Y1.6250Z0.2000 <- Z=0.2
G1Z-0.1250F30.0 <- Z=0.125
…
G1Z-0.2500F30.0 <- Z=0.25
…
G0Z0.2000 <- This the prolog
G0Z1.7000 <- We see the reverse of the epilog
G0X0.0000Y0.0000 <- go "home"
M30 <- “stop”

There isn’t a lot of Z motion here. This shouldn’t go through with Z0 @top of stock - as long as the stock is 0.25" thick or more. You’re 0.5".

You should turn on G02/G03 support in the post processor - this would be a lot smaller! :smile:

This isn’t a CAD or CAM issue. If you’re sure you did “touch top (of stock)” to set Z0 there should be no issues with 0.5" stock. Since you’re going through the stock, this appears to be a set up issue with the Z travel of the machine. Time for a support call!

19

Thanks for all the help guys, I was kinda thinking it was not my code or the post processing.

Guess I am making the call :slight_smile:

20

Hello
I had a similar problem, whereas I was working in imperial and the Carbide control was metric. I had contacted Edward he had sent me a script for the Shapeoko 3 to show up in the machines on the Vectric product. I’d send it but I’m at work