While machining this part, the z axis plunged into the stock several times.
I still can not figure out why. I did notice however, that it is modeled into the toolpath. I have recompiled the toolpath and even started fresh with a blank canvas. The locations of the crashes did not change or go away.
Any ideas why this is happening?
Which version of Carbide Create?
Upload the file?
Version 8, build 815
Please try the new beta:
Is this the only solution? I would really rather not rely on a beta version.
Upload the file (or send it in to support@carbide3d.com) and we can look at it in both the current stable and beta versions.
Email sent. Thank you. I guess I can be more cooperative and install the new version. 
I installed the new version and compiled a new finish pass. The unusual Z axis moves are still present.
You probably have hole in your 3d, zoom in preview and you will see them
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