Woah! Lot’s of questions there 3dsteve! I, honestly, don’t mind. Hope I can help at least a little bit.
The final speeds and feeds for that variable flute end mill are in the second photo of the second photo album.
When I did the wrench I downloaded the pre-created wrench.nc file and followed the tutorial and didn’t change anything.
I assume the stepper motor out of the back of the machine is normal for the Nomad. I don’t like that design decision either.
There are different sized collets in the set I purchased to let you hold tools with different shank diameters up to .25" inch, which I think is the ER11 maximum size.
I couldn’t really tell you what accessories I’d recommend, this is all new to me! If you’re going to cut metal I’d start researching end mills, coatings and also cutting fluids like that Tap Magic for Aluminum that I purchased. Having an air source nearby is handy to blow the chips, or rather metal dust away, but you don’t need something super strong. I just use a hand squeeze air bulb.
That simulation shot is from MeshCam so it’s definitely included in the software. I’m hoping to actually start experimenting with the CAM that is in Fusion360 where I do all of my modeling. There isn’t a post-processor for the nomad but I’ve been comparing output from MeshCam and a generic Mach3 post.
The aluminum I cut was 1/8" thick. MeshCam kind of starts with a bounding box that exactly fits the part when you import it. Then I go in and add a 1/4" margin on all sides so that the entire part gets cut. I just set up my x,y and z zero somewhere the part will fit on 6"x6" sheets of aluminum that are double side taped to a waste board. I’m an inner circle backer but haven’t received the vise or flip jig yet and my research hasn’t turned up any other small vises that look viable so tape is the only current option.
I have a Makergear M2 printer at home but also have a lot of printing done at Shapeways on the SLS machines.
The Nomad was an interesting first foray into CNC but I’m already looking to sell it because I’m buying a Tormach 770 … very, very soon. Just need the electrical contractor to get here to install a heater and some additional power in my garage.
Hope that helps a little.