Please help me diagnose a Z-Axis Grinding problem

My Shapeoko Pro has had random occurrences of a Z-Axis Grinding issue over the 1.5 years that I have owned it. today, I had to re-initialize my machine four times before I could get a clean initialization and probing cycle.

Here is the issue that I am seeing:
Video 1: Shapeoko Pro Z-Axis Grinding 1/2 - YouTube
Video 2: Shapeoko Pro Z-Axis Grinding 2/2 - YouTube

Any idea what might be causing this and how to fix it?

The machine is operating normally for now as I CNC a Mt. Rainier topo for my neighbor.

Thanks in advance for your help!

Jamie

Please write in to support@carbide3d.com and send us photos of the Z-axis motor wiring connectors — we had a bad batch of them and yours looks to have been affected.

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check the wiring, specifically the connectors. Check for loose wires, pins not seated, any signs of corrosion or arcing, or discoloration of the plastic.

If you do find problems, Carbide will probably help you, OR you can hard-wire where each connector is.

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Will do.

I should have known better than to trust my machine. A nice piece of walnut was ruined when the Z-Axis took some extra steps 10 minutes into the job :frowning:

Thanks to both William and Michael for the quick response!

Some times the sensor is too far away from the metal piece that triggers it. Power your machine off and manually turn you leadscrew all the way up and adjust the sensor so it almost touches the Z axis. As other suggested it could be a wiring problem but it could also just need the sensor adjusted.

Always start with the most simple thing first and then move on to more involved fixes.

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Looks like this is the root cause of the issues I have experienced with my machine. Glad to have that identified and can’t wait to get this fixed. I would love to be able to rely on my Shapeoko to “just work.”

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Carbide3D sent me replacement parts, including a new Z-Axis motor cable. This resolved the problem and my first project post-swap was a success!

Thanks for the advice everyone :slight_smile:

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