Second Toolpath is Offset -0.5" along X-Axis

A couple of considerations here:

  • cutting a slot as narrow as the endmill results in near constant 100% tooling engagement — best practice is to add geometry and cut as a pocket down to tab depth at least:
  • leaving a roughing clearance and taking a finishing pass will help with final dimensions
  • if you haven’t calibrated for belt stretch, doing so will help with the evenness of parts:

https://docs.carbide3d.com/shapeoko-faq/how-to-calibrate-the-machine-for-belt-stretch/