I had the issue of the system crashing many many times.
A new board with large capacitor was sent to me, after installation, I still had the problem.
It was recommended to run the router on a separate electrical circuit, I still had the problem.
Apollo recommended to wrap the router with a thin piece of paper to isolate it - I did not try that yet.
I have seen strong arcing or sparks when the Dewalt router is running maximum speed and I
read in the forum somewhere to reduce the speed of the router. I reduced from 6 to between 4 and 5.
NO MORE STOPS AND NO ARCING SEEN.
So the question is: What is the best way to totally resolve this problem in case I need higher speed?
Grounding? Isolation? It seems to me the arcing RF noise generated under the plastic cap would fly around no matter what.
Surprisingly I have found that if I keep my hand on the router for a few seconds after turning it off it doesn’t seem to crash. I’d be curious to see if it works for you as well.
I find that hard to believe. It would seem logical that one of the 4 wires on the connection from the Power Supply is a ground. But I would need to see the schematic,
Please check again. I show one of the 4 pins to be connected to the the ground pin on the power plug.
I think it would be better also if the “bracket” that surrounds the Grbl board was closed top and bottom, not sealed, just more like a Faraday cage.
I don’t have great visibility, to be honest, it would be tough for me to even see if there are numbers. It’s all cable tied, etc. I just know one of the pins is ground and I think the 4 conductor cable is shielded as well.
Just to follow up - I pulled the cover off my power supply. The earth ground is not connected to the cable that goes to the Carbide controller. I verified by looking and with my multimeter. There is also no shielding in the cable.
My S3 is serial number 0004, so I have the v0.1 version of all the parts.
There are four wires in the cable. Two are positive and two are negative. None are earth ground.
It’s possible that later power supplies are different, but mine doesn’t connect earth ground to the controller board in any way.