Z axis zero changing during job

I can’t figure this one out. I started a vcarve toolpath after manually setting all axis zeros. I’ve uploaded a picture of the results. A few of the letters in the vcarve (“TLEY”) came out fine. But then the bit really started digging in and hogged out the rest of the letters and the logo. I checked the z zero after the job by jogging to it and it was noticeably lower. I also had a job yesterday where the machine perfectly cut two pockets but then started a contour and in the course of about 8 inches of travel plunged through 1" of hard maple and snapped the blade.
Any ideas?

Usually difficulties such as this are caused by a disconnect in how the origin is set in the file, and how zero is set relative to the stock — if you have difficulties with a correct setup and matching file, let us know at support@carbide3d.com

If you are digging in deeper over time, some culprits may be:

  • Bit slipping down in collet.
  • Wiring issues causing missed steps when raising the Z axis
  • Too high retract height, so missed steps at top of travel.

I appreciate the comments above but support found the real answer:
I have the HDZ and there are two set screws for the coupling between the motor and ball screw. Those screws had come loose a quarter turn and that allowed slips and jumps. I’ve tightened them up and so far the problem hasn’t returned.
Thanks Eugene in Support!

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