Z over traveling every time I start/run program

Why does my Z raise up and over travel and stutter/skip every time I start gcode program. After I zero Z, I jog up a little to remove my paper I used for zeroing and than press “start” and Z raises and over travels and I lose my zero. When I initialize/home machine it works as it should. I have doubled and tripled checked everything on Z and can’t find anything lose. I was 3 hours into program, when I got Grbl socket error, cutter not found, and couldn’t recover so I had to shut everything down and attempt to restart from beginning. XY axis kept zero but Z I can’t get to stay zero and start without over traveling up.

Any ideas, I’m running out of time on this project.

This is usually cased by setting safety/retract height to a dimension greater than there is to travel from where you have Z zero set relative to the stock.

If you continue to have this difficulty, please post:

  • .c2d source file
  • generated G-Code
  • step-by-step notes on how you are securing your stock and setting Z relative to it

Let us know what you find out and we’ll do our best to work through this with you.

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Program started fine with no issues until I got the Grbl error 3 hours into program. nothing program wise had changed. All I did after recovering from error was re-load same gcode. Re-zero z only. I started off with 1.5” piece of pvc board 14.375”T x 22”W x 1.5” thick. It had cut up to .5-.6” before the disconnect error. I’m using blue tape and CA glue. I was on a 3D roughing pass, using aspire and carbide motion.

To continue a cut see:

https://wiki.shapeoko.com/index.php/FAQ#Continuing_a_cut_which_is_interrupted

For the Grbl error, was it software or an EMI disconnect? Check to see if it was the former by running the file in check mode (send $C, then send the file — it will process but the machine won’t move), then send $C again to get out of check mode).

For EMI disconnects see: https://wiki.shapeoko.com/index.php/Electronics#Recommendations

it wont let me upload gcode

Zip the file, or send it to us at support@carbide3d.com

3D Roughing .25.zip (232.9 KB)

And I have know idea what you mean by $C where how you input that at

The error is most likely EMI.
Unable to connect can probably be solved by closing CM, unplugging USB, then reconnecting.
The Z crash is probably because you’re retracing 0.8in and don’t have that much room?

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What’s a good “Safe Z” setting. I’m cutting 3D file that is 1.5” thick

No clamps to avoid, no reason to go more than an eighth.

Unrelated to that, I noticed some garbage gcode at the end of your file. Any idea what that is?

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how or where do you see G-Code file. so I can resume on line 7751 instead of starting over

$C is a Grbl command, send it using the MDI tab in Carbide Motion.

G-Code files are text, so use a text editor.

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It’s just a text file.
Be cautious “resuming” from a line unless you know a bit about what’s going on in the gcode. I usually go to a retract move prior to the point I want to resume, and be sure to include any header info.

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Not sure what garbage your referring to, lol. I know I was on line 7751 because I took picture of it, and I caught it with in a minute so was going to back to whatever safe zone would be prior to that. I guess at this point I’m just going to start it over from beginning and let it cut air for 3-3.5 hours, I’m sure my z isn’t going to be where it was the 1st three hours, good news is it’s on a 3D roughing pass so hopefully the finish pass clears up any issues in the redoing of the Z on the rough pass

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