Setup Sheet for Program 1001

Job Description:

Setup-A

Document Path:

C:\Users\e\Documents\cad\comparator\magnetic-catch.ipt

Setup

WCS

: #0

Stock

:

DX: 25.4mm

DY: 25.4mm

DZ: 14.75mm

Part

:

DX: 14mm

DY: 25.4mm

DZ: 12.75mm

Stock Lower in WCS #0

:

X: -12.7mm

Y: -12.7mm

Z: 0mm

Stock Upper in WCS #0

:

X: 12.7mm

Y: 12.7mm

Z: 14.75mm

Total

Number Of Operations:

3

Number Of Tools:

2

Tools:

T1 T2

Maximum Z:

29.75mm

Minimum Z:

6.9mm

Maximum Feedrate:

1500mm/min

Maximum Spindle Speed:

10000rpm

Cutting Distance:

4921.39mm

Rapid Distance:

182.67mm

Estimated Cycle Time:

4m:2s

Tools

T1 D1 L1

Type:

flat end mill

Diameter:

3.17mm

Length:

19.05mm

Flutes:

2

Description:

12.7DOC, 19mmextension

Minimum Z:

6.9mm

Maximum Feed:

1500mm/min

Maximum Spindle Speed:

10000rpm

Cutting Distance:

4789.85mm

Rapid Distance:

113.26mm

Estimated Cycle Time:

3m:21s

(83.3%)

Holder:

NOMAD

T2 D2 L2

Type:

ball end mill

Diameter:

3.17mm

Corner Radius:

1.59mm

Length:

19.05mm

Flutes:

2

Minimum Z:

11.87mm

Maximum Feed:

1000mm/min

Maximum Spindle Speed:

10000rpm

Cutting Distance:

131.54mm

Rapid Distance:

69.41mm

Estimated Cycle Time:

10s

(4.3%)

Holder:

NOMAD

Operations

Operation 1/3

Description:

top-face

Strategy:

Pocket 2D

WCS:

#0

Tolerance:

0.01mm

Stock to Leave:

0mm

Maximum stepover:

1mm

Maximum Z:

21.75mm

Minimum Z:

12.5mm

Maximum Spindle Speed:

10000rpm

Maximum Feedrate:

1500mm/min

Cutting Distance:

1354.54mm

Rapid Distance:

45.74mm

Estimated Cycle Time:

55s

(22.8%)

Coolant:

Flood

T1 D1 L1

Type:

flat end mill

Diameter:

3.17mm

Length:

19.05mm

Flutes:

2

Description:

12.7DOC, 19mmextension

Operation 2/3

Description:

sides-partial

Strategy:

Pocket 2D

WCS:

#0

Tolerance:

0.1mm

Stock to Leave:

0mm

Maximum stepdown:

1mm

Maximum stepover:

1mm

Maximum Z:

29.75mm

Minimum Z:

6.9mm

Maximum Spindle Speed:

10000rpm

Maximum Feedrate:

1500mm/min

Cutting Distance:

3435.31mm

Rapid Distance:

67.52mm

Estimated Cycle Time:

2m:26s

(60.5%)

Coolant:

Flood

T1 D1 L1

Type:

flat end mill

Diameter:

3.17mm

Length:

19.05mm

Flutes:

2

Description:

12.7DOC, 19mmextension

Operation 3/3

Description:

chamfer-ball-end

Strategy:

Contour 2D

WCS:

#0

Tolerance:

0.01mm

Stock to Leave:

0mm

Maximum stepover:

0.64mm

Maximum Z:

29.75mm

Minimum Z:

11.87mm

Maximum Spindle Speed:

10000rpm

Maximum Feedrate:

1000mm/min

Cutting Distance:

131.54mm

Rapid Distance:

69.41mm

Estimated Cycle Time:

10s

(4.3%)

Coolant:

Flood

T2 D2 L2

Type:

ball end mill

Diameter:

3.17mm

Corner Radius:

1.59mm

Length:

19.05mm

Flutes:

2