Did you create an “XXL sized” tool path , then manually index the work-piece on the machine? I’m on the hunt for technique, workflow, and software strategies for large scale part fabrication.
28 inches long, weighs 68 pounds, and chooches everyday. 40% Aluminum, 60% Steel, and nearly every part was machined on my Shapeoko 3. (Edit: And it neatly hangs on the wall when it is not in use)
Yes I used VCarve Pro and tiling to cut the top an sides. Simply set up a 2 foot by 2 foot model and aligned the 2 foot mark to the front of the spoilboard and cut the next two foot section. Rinse and repeat. No index pins, no anything except a measurement mark every two feet.
That’s a really beautiful little machine Rich! I may have to take a closer look in a couple weeks when my new mini-lathe arrives, gonna need something like that to cut down stock so I can turn it. Between my SO3 and the lathe itself I should be able to make most everything except the motor. Hopefully whatever I come up with is half as nice as yours, nice work!
Thank you for that very kind compliment. This Power Hack Saw is a LOT easier to make if you have a Lathe! Good luck, and keep me informed. PS I am STILL on the same Starrett Hack Saw blade (and I’ve cut a LOT of steel).