Frank246
(Frank Smith)
January 29, 2026, 7:31pm
1
I have a 120 degree McEtcher and some 0 bit 1/8" endmills. If I am trying to make a lit acrylic sign, which way, either engraving or etching with an endmill works the best?
Sign will be about 10" x 15" with led lighting from bottom and all the filled areas will be cross-hatched.
Ideas?
2 Likes
Here are some examples I’ve done in the past. Both could be vastly improved upon with some time and effort but it gives a good idea of starting points:
Etched:
Tried my hand at the acrylic edge lit sign kit. The wife commissioned some artwork awhile back so i figured it was perfect for her bookshelf. (A certain somewhat recognizable rolling robot in a dahlia)
I’ve got to say, the tolerances on acrylic thickness are bonkers. It’s nowhere near consistent. I’ll increase the “depth of cut” for the mcetcher next time. I want to try some hand finishing techniques anyway so the lighter cut spots don’t bother me too much.
Anyway, here are some decent photos. …
Milled:
Tried the “aloha” method(milling instead of etching) for my second acrylic piece in the edgelit display kit.
Depth was .05" and the tool has a 1.5mm diameter. Took about 20 minutes and yes I mix metric and imperial all the time
All in all i like the milled look better. Those lines are just so crisp.
This logo is almost symmetrical so i could also test the look of removing material from the front vs the back. The smooth front is my favorite, it feels more premium.
[image]
[ima…
And a fella who put in the time to surface his spoilboard before etching, note the consistency of the lighting compared to my etched example:
Hello, I feel your pain. Using acrylic myself, using a Carbine3d 90 degree diamond drag, spring loaded.
Link:
Carbine3D Diamond Drag
Found that it was so much the diamond drag bit as much as it was the spoil board, once i resurface the spoilboard it looked great. Testing it using a motion sensor LED strip.
[Frame Pic1]
4 Likes
jtclose
(Jim Close)
January 29, 2026, 10:42pm
3
What did you use for a light source ? Looks great.
1 Like
Thank you kindly. It was a kit Carbide 3D used to sell. Looks like they don’t offer it anymore?
Regardless, you can get em on amazon or whatever you prefer. Just search “acrylic edge lit sign kit” and you’ll see them.
Here’s a random example for reference: Baquler 4 Set 3D LED Night Light Lamp Base Gift DIY 3D Clear Acrylic Blank Engrave Sheets with Remote Control USB Cable 16 Color 4 Mode for Room Cafe Bar Birthday Valentine's Day Decoration(Round) - Amazon.com
They are surprisingly easy to make yourself as well if you want to edge light bigger projects. You wouldn’t have any large scale acrylic projects laying around now would you
2 Likes
jtclose
(Jim Close)
January 29, 2026, 11:20pm
5
A consideration for a large project is a back etched clear acrylic using one of the contour maps…
Not ready yet.
2 Likes
Frank246
(Frank Smith)
January 30, 2026, 2:13pm
6
Appreciate all the input. Will be cutting this weekend and building my own base out of walnut and led strip lights.
Thanks