I’m trying to decide if I should make them out of aluminum or hdpe - potentially a combination? To keep it simple I hope to make them in 2 pieces, an inside ring & an outside cap. Has anyone done this before? Any suggestions? I want to keep it as light as possible so it doesn’t impact wheel/tire balance.
pop that center emblem out of those and glue pvc, aluminum or even wood in their place. balance will not be an issue, that close to the center of the wheel with negligible weight.
I considered that but I want to get rid of the standard cap entirely - I’ve been through 2 sets now and they rust really bad. The wheels are great, coated aluminum, but the caps are horrible.
hit up @Vince.Fab to make a die and stamp en out all day long.
pick up some aluminum tube the right size, then machine a plug with an interference fit to the tube. solid press fit, retaining compound if you’re tolerances don’t line up
same as above with a thicker tube - drill and tap holes in perimeter. then have the plug end drill and counterbore/sink/or leave bolts proud.