I was trying to machine a cutout on a scrap piece of 18 mm baltic birch. It was a tight fit and some of the path of the cutout toolpath ran outside the edges of the workpiece. The actual cutout part was within the edges of the workpiece.
i used a 4 mm two-flute downcut spiral but with a 6 mm shank. 100 ipm with 3 mm DOC. Ramping. The cut on the interior of the workpiece was exceptionally smooth but on the side where it went out the edges of the workpiece it messed up terribly.
I am speculating that cutting into free space, however briefly, and then returning sideways into material t the full 100 ipm feedrate caused the nachine to skip steps.
Does this sound plausible? This was a test run.
cause