Modeling a multi-part accessory in 3D and making it parametric

Worked up an accessory on BlockSCAD:

https://www.blockscad3d.com/community/projects/1728001

Mostly just to visualize it.

We load it into OpenSCAD, add the code to flatten it out:

Export as a DXF or SVG, then import into Carbide Create:

Twice so that we can get the perimeter tab for the keyhole slot:

We then re-arrange things a bit, and adjust the geometry slightly for a better fit/appearance:

eventually arriving at:

a bit of rearranging to minimize stock usage:

and a last improvement — model the rounding which the tool will instantiate on interior corners:

Current state for folks who are curious:

catch_accessory.c2d (60 KB)

Next up, toolpaths.

It will necessarily be a two-sided job, so with the centered positioning, we need for the Stock Width to match the physical stock:

so something has to give…

so we set the Grid size to roughly twice as fine as that so that we can roughly halve the outer projection:

image

duplicate and move the duplicate to have a node at a grid intersection:

go into Node Edit mode:

Select the geometry which we wish to move:

and move it over to the next grid intersection:

Done

Move the duplicate into registration w/ the original, delete the original, dupe again, mirror horizontally, select all, Group, align horizontally w/ the Stock, ungroup:

First toolpath needs to cut the underside of the tabs on the fingers:

Offset to the outside by tool diameter plus 10%:

and cut as a pocket:

and put it in a group of its own at the top.

The next toolpaths want a bit of geometry:

which will get a No offset Contour toolpath to relieve the transition between the tab and the balance of the part:

matched w/ a pocket which will reduce the balance of the Tab to 10mm thick:

Then we select the remaining geometry and offset to the outside by 3.493mm:

and re-use the offset geometry for the previous pocket, so that we have:

and then a follow on one with all the geometry:

(which should cut the center part free)

and lastly, a contour cut to finish cutting the two outer parts free:

Except we forgot the keyhole toolpaths…

Hang on, adding them in as a separate group and re-arranging other things:

Attached as a v7 file.

catch_accessory_v7.c2d (260 KB)

1 Like

This topic was automatically closed 30 days after the last reply. New replies are no longer allowed.