I have tried everything, but I am not sure what I should be looking at when it comes to the set screws on the stepper motors when it comes to alligment.
It’s obvious is more than just tighten the screws. The screws are tight but don’t know if they are aligned.
I put a witness mark on mine to do a one-second check. As you can just barely see the flat is aligned with the set screw. It was pointed out that I should have put my mark to align on the flat. But this works
Thank you for the visual. You said you should have marked it on the flat part of the shaft. Is that the little opening that would be considered the flat part of the shaft?
If you tighten down a screw, then loosen it slightly, if it is NOT over the flat, then the pulley will be able to rotate all the way around.
If the screw 1s over the flat, then when loosened the pulley will move a bit, but will NOT be able to rotate all the way around.
When I was tightening these down, what I did was just eyeball one screw over the flat, then tighten SLOWLY as I wiggled the pulley slightly. This will cause the set screw to center over the flat. When it stops moving, tighten fully. I also used LocTite - I know this will make pulling the pulley off difficult, but I don’t think I will need to.
No it does not need to be running. Loosen the set screws, align the pully so that the set screw is on the flat part of the shaft and tighten all set screws for that motor. Make your witness mark.
Now all this being said, the point of the ‘screw over the motor shaft’ thing is to make the pulley more secure.
If the pulley is already secure, then changing it won’t make any difference right now. So, you could decide to make this change later, if you have things to do with the machine right now.
My pro is a year old and none of the pulleys were on the flat. I think that is intentional but I cant figure out why. 2 of the 4 motors had loose screws from factory.