Buy:
- 25ft tape measure(s)
- Nylon webbing (should be the width of the tape measure you buy)
- Velcro that doesn’t have adhesive backing
- Epoxy or rubberized CA glue
Cut the Nylon webbing into 5 or 6 foot lengths - whatever the existing ones are. Use a hot knife or a flame to melt the ends so they don’t fray.
On one end, cut with a hot knife two slots in the middle 1/3rd of the webbing parallel to the end of the webbing - one 1/2in from the end, and the other one 1in from the end.
On the other end, build up the clamp assembly as you see fit.
Set it aside for now.
Pull the tape measure out until there is only about a foot of the measurement portion of the tape left inside the body.
Secure it out so it doesn’t retract when you let it go.
Cut it with a few (4-5) inches sticking out for you to work with.
Cut away the outside edges, so there is only 1/3 of the width of the tape for 1-1/2 inches.
Sand off the paint /enamel / whatever is on this “finger” for lack of a better name.
Get the Nylon webbing and feed the finger through the two slits you made earlier. The finger should now be sticking through the farthest slit by about 1/2in.
Use the rubberized CA glue to adhere the finger to the webbing ensuring it is fully coating both surfaces.
Clamp with wax paper until cured.
Try it out and see if there is enough tension. With the spring loaded up - since you pulled most of the tape out - that’s all the tension you will get, so hopefully it is enough.
Edit: I did all the above on my phone and decided to transition to the computer to finish it up. Added pics for some of the things to give a better idea of what I was describing.
It is best to use a hot knife or heated blade to cut the webbing to keep it from fraying, and I use a soldering iron with a tip I reserve for this activity to melt holes in the webbing for rivets. I think you can get an Xacto blade holder for soldering irons, but I don’t do it enough to get one.
Another edit: I did a search for “Xacto blade soldering iron adapter” and found this: Excel Blades Electric Hot Iron & Knife Tip 30W – Micro-Mark
and this adapter only: Wall Lenk Soldering Iron Knife Blade Tip – Hardwick & Sons
Which makes me want to see if any of the soldering irons I have can accept the Xacto blade holder.
I am pretty sure you can cut the tape measure with tin snips, but I would use my Dremel and a cutoff wheel, because I have done it that way and it works well.
The Velcro can be secured to the tape measure body with epoxy if it is a hard plastic body, and the rubberized CA glue if it has the rubber over-mold. Just clean the surfaces well with 99%IPA before gluing.
Here is some Nylon webbing that has a tight flat weave and is only 1mm (0.039") thick, and comes in a bunch of colors. https://www.aliexpress.us/item/2251832794997065.html
The rubberized CA glue I have is from the local hobby shop. I bought it for mounting RC car tires to rims. It can be picked up online all over the place as well.