One thing you have to be careful when setting you Z0 is that often, the edge of the board may be damaged or the material is somewhat uneven or the material may not be touching the wasteboard evenly for example clamps may press the material unevenly, some being tighter for example. 0.05 is not a lot so maybe you want to check the Z0 manually in the corner and where you have you pocket to check if there is a difference.
Valid point about clamping pressures and the subsequent height of the material. I have this stock brad nailed with 18ga 1" brads in each corner across 19" in width and 13.5" in height. It certainly could effect it by 0.05" as I get away from the corners. On my next iteration, I’ll zero X/Y on the corner and redo the Z in the middle.
Unfortunately, at least for this troubleshooting exercise, I didn’t redo the zero on the corner. I did it more toward the middle of the material. I’ll zero in the middle on my next iteration.
I’m not going to be happy if the probe ends up being off…seems like it defeats the entire purpose. If it’s material warping or deflection, I can live with that.
True, and in the end 0.05 is not the end of the world considering the material - MDF. Sometimes I need to take a step back and consider good enough, good enough.