Cut pieces not fitting as expected

Okay, you’re making a very deep, slotting cut.

First, check the machine mechanically. Per the machine operating checklist: Machine operating checklist , the basic points of adjustment for a machine are:

and then try off-setting to the outside to add geometry so as to cut as a pocket — where possible avoid slotting and add geometry and cut as a pocket

and/or

and consider leaving a roughing clearance and taking a finishing pass.