Honey Bee Keychain

Rarely do I get the chance to really nail a project in one evening, but I think I knocked this out of the park :slightly_smiling_face:

A fella I know gave me a jar of honey from his hive. I wanted to give back something interesting and unique but not particularly valuable. A keychain seemed appropriate.

Let’s just go through the motions:
Dimensions are ~45mm diameter and 3mm thick.
The bee is engraved 0.15mm deep.
Each step down from the top of the charm to the bottom is 1mm.
The chamfers are all 0.5mm wide.
Material is some unknown brass alloy.
Plating is bright nickel


Workholding was thin super glue to a small piece of sacrificial mic6 aluminum. The sacrificial piece was then held securely in a vise.

I was a bit worried about the sudden full engagement once the floor was hit but it did not prove to be a problem.


OP 1 was facing and an adaptive toolpath with a 1/8” two flute.
I also did a drilling operation on the keychain hole to clear the bulk of the material.
Basically just as much bulk material removal as I could with the (relatively) chunky tool


OP 2 was a tool change to a 1mm two flute. A ramping contour along all of the edges clean up the corners that the 1/8” couldn’t get. I wanted the features to look crisp.
This tool also defined the honey drop in the bottom comb which required a ~1.1mm slot.



OP 3 was a tool change to a tiny engraving/chamfering bit from precise bits. It was used to chamfer all edges and to engrave the bee.
The chamfering just provides more visual interest, allowing a bit more play for the reflections of the polished end product.
The intention of the bee engraving was to go deep enough that the nickel plating would stick around when I lapped the top surface. A subtle highlight to the engraving surrounded by brass.



That’s it for the cutting, now on to the hand work.

A fine grain radial flap disk broke all of the edges and gave just a touch of rounding to the crisp edges. The rounding isn’t strictly necessary but I figure reducing stress risers and areas where the nickel may start to flake would be a good idea.

Then came the lapping of both sides of the charm. I wanted to get a mirror polish on the backside and ensure the front face was as flat as possible with no tool marks.

Lapping was done with adhesive backed lapping film on float glass. Usually used for honing knives, it was nice to not deal with diamond paste. A more pleasant lapping experience.



Now it’s on to cleaning and nickel plating.
A bath in acetone to get everything squeaky clean, drop in RO water, then a dip in the electroplating solution at 4v for a few minutes.

Now that looks pretty good already but that’s not what we’re doing here…we can do better…hopefully :slightly_smiling_face:


Last step, lapping the plating off of the top face.
This was a slow and steady process with frequent stops to check progress.
This photo is after a few swipes on the lapping film, it had more impact than I thought. I’ll be playing with this more for sure.

It worked exactly as I’d hoped and brought out some awesome contrast, especially so in full spectrum lighting.

Ok actual last step now was a final polish on a firm felt wheel. Just to make everything really pop. I also intentionally hit the honey drop to give it a more organic rounded surface. (Thanks to the wife for that suggestion)



I’ve been practicing my polishing and I’m getting better. Here are some tic tacs for reference. I did go through the plating a bit in a few places but it’s not worth replating and starting the lapping over :sweat_smile:

I was going to do some laser engraving and drop a gem somewhere but that just felt busy. I’m pretty chuffed with how this turned out as is :yum:

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Wow! I can but dream of being able to do that.
Just WOW!!!

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Thats awesome! good work!

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That looks awesome!! Nice work!!

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Outstanding idea and project, thanks for showing the workflow. Excellent work!

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That’s a thing of beauty, great work! Cool idea to plate it, and never even thought of that! Keep it up :smiley:

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Would you spec this? I’ve got some coin material that I need a plan for plating.

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I’ve used diy nickel plating solution but it’s never come out quite as mirror like. Super cheap and easy to make though with plenty of online resources/YouTube videos for different recipes.

This piece was done with EarthCoat Nickel Mirror that I bought from Pepe tools: EarthCoat Cyanide Free Bath Plating Solutions 1 Quart Bottles – Pepetools

Caswell also produces a high quality product and might be easier to get (I’ve not used their nickel solution personally though)

The part has to be very clean, any oils or debris on the surface will show in your plating.

The plating solution is heated to 140f, set the power supply to 3.5-4v, anode is a piece of pure nickel, cathode is the work piece, let it sit for about a minute.
If you need to rinse it, use the purest water you can find (usually reverse osmosis from the local grocer is easiest to get)

I use a lab power supply and a heated stir plate to prevent bubbles catching on the surface of the piece but it doesn’t seem to be too finicky. You could probably just move the workpiece by hand since it’s such a short plating period. The heat also didn’t seem to matter too much. You could try with no heat first and see how it works before investing in any equipment. (That said, heated stir plates are dirt cheap)

All in all, plating in general is much more approachable than I previously thought. I haven’t dipped into precious metal solutions yet but I’m working towards them.

Good luck with your plating and if you don’t want to deal with it, just call around to your local jewelers. One of em almost certainly offers a small piece plating service that’s reasonably priced :slightly_smiling_face:

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Please note however, that one must be rigorous in terms of safety and disposal methodologies/chemistries.

<insert old horror story about plating in garage which goes wrong 
 and results in the EPA getting involved>

says the guy who has a co-worker who is a chemist who was responsible for breaking open several crates of glass ampules of acid and was not allowed to delegate said process for the sake of making the disposal paperwork simpler.

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Definitely not showing this to Mrs CthulhuLabs or I will be expected to make one for her bee obsession. LOL

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I hope you don’t make a dragonfly version for the same reason.

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Challenge accepted :wink:

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Uh oh… 20 characters

The rabbit hole goes ever deeper. I’ll be using mother of pearl(abalone) for my next inlay project, this will be my first time using it but @bpedit has shared a ton of prior art and advice over the years. (For example: Snowy Owl inlay scene )

So next project is a little water tank with a tiny high-ish pressure pump for clearing swarf.

I’ve never seen abalone before but if it looks as good in person as it does in the photos…it’ll make for some exceptional dragonfly wings :beers:

Edit: and luckily I’ve got plenty of thick brass to work with!

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I’ve got a small selection of abalone veneer with a bunch more on the way. This stuff is just absurd, absolutely gorgeous.

@jtclose as the one living with a dragon fly enthusiast, do any color schemes jump out to you as particularly interesting? (I’ve just looked up dragon flys and man, they have some crazy colors I’ve never seen)

I’m thinking the teal green for the body pieces and maybe purple for the wings :thinking:
Probably with a bit of neutral abalone mixed in when it arrives so it’s not quite so “loud” with all the vibrancy.

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Those are perfect colors for the boss lady.
Send me billing info

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She saw it… and my post… pray for me.

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Just buy one. It’s a win-win. 20 char

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I’ve seen your posts, you’ll be fine :ok_hand:

Just don’t put your results on the forum, I don’t want you making me look bad by comparison :stuck_out_tongue_winking_eye:

If you use fusion I can send you the f3d…don’t judge my timeline :dotted_line_face:

Thanks, but not right now. Chasing too many squirrels