I am making yet another end grain cutting board at the moment. My most complicated to date. It was supposed to be my Christmas project, nearly finished now, mid February ish.
I usually give them away as I just enjoy the challenge. This one I might keep. I will post a picture when it’s done.
My first sign ever. I have learned a lot on this sign. I finaly understand why I need 60 degrees V-Bit and why 90 degrees one isn’t enough. I have learned a bit about feed and speed for this kind of the wood and also about finishing and staining. I am not satisfied, there is still a lot of imperfections, but it was my first shot so…
Looks damn nice on position! Are you checking circularity and diameter too? I’m curious how boring and reaming on the HDM compare.
Also curious how the HDM compares to the bigger machines in the shop. I’m sure the bigger VMCs can chew through material faster but is the HDM comparable in terms of accuracy?
I’m making a modular synth case and found myself in need of some ventilation slots in the back panels to let the heat out. I just couldn’t commit the crime of boring round holes…
Hah, sorry, the video was also meant for non-woodworkers.
The adaptive clear was a regular #201 style two flute
20kRPM
1,500 mm / min
2.4mm optimal load
6mm depth of cut (workpiece was only 6mm)
0.5mm stock to leave
The contour was a cheap single flute £10 for 10 on Amazon 1/8" cutter which I run fast and take bigger cuts per tooth than I did the #102 2 flute.
24kRPM
1,250 mm / min
full depth
ramp down at 4 deg
2 finishing passes at 0.25mm per pass
Finished with a chamfer mill (Trend 90 degree V cutter) at
24kRPM
800 mm / min
0.5mm chamfer
2mm tip offset
(remember to measure the stock thickness properly to get the right chamfer depth when zeroing off the spoilboard)
The combination of the high RPM single flute with finishing passes and the chamfer tool leave very little to sand, even in this quite stringy birch ply.
It’s not the fastest set of toolpaths to run but I trade time on the machine for finishing time, especially sanding the insides of fiddly shapes like these.
Except for the outer contour, still a 6mm step down but this was a 1/4" compression cutter with the double finishing pass at 0.25mm stepover and full depth to leave a nice crisp edge that didn’t need chamfering to clean up.
The big 19.1mm bottom cleaning cutter runs at 23kRPM (it just sounds happy at that speed with no vibration) and 0.5 to 2mm DoC feeding at 1,500 to 2,000 mm / min 9mm stepover.
This week, I tuned up my Shapeoko for the first time. Leveled, squared, tuned belts, trammed, surfaced.
All so I could make this gift for my wife.
The box, also a bunch of firsts. First box. First v-carve. First Inset v-carve. First time thinking about the way the wood grain will look on the finished project. First time stacking multiple cuts for rough cut then finish cut. First real “finished” project.
It’s not the Mona Lisa but I’m pretty happy with it
Box is about 5-1/2” tall, 6” wide, 1-3/8” tall. Maple.
Got to do my first cuts on the HDM today. Cut some UHMW parts for my 3lb battlebot and started an aluminum sign with my logo. It cuts like butter. Huge upgrade from the Nomad 883 Pro.
Inspired by a Chinese 2022 Year of the Tiger board made by MTM wood, I thought that I would come up with my own version of a tiger on a background of tiger stripes.
Cherry and Wenge for the background, Osage, Wenge and Maple for the tiger. Finished piece 450 x 350 x 65mm (18 X 14 x 2 1/2 inch). With a 6mm (1/4") inlay. It is a very heavy piece.
It was a challenge but I am happy with the end result. I had to cut a trial tiger in some oak just to check things over, I didn’t want to mess up the expensive cherry, so now I have two.
This design would not work with the types of inlay that have a glue pocket as the VERY small pieces between the whiskers would not be held in place.