First, is the machine mechanically sound?
Per the machine operating checklist: Machine operating checklist , the basic points of adjustment for a machine are:
- Pulley set screws — verify that these are in-place and secure — for further details on checking them on a Shapeoko 3 see: http://docs.carbide3d.com/shapeoko-faq/shapeoko-3-how-to-check-the-pulley-set-screws/ — be sure to check all axes/pulleys (including Z on machines w/ belt-drive Z-axis, for an HDZ, check both coupler screws).
- (for the SO3/4, X- and Y-axes) V wheels / eccentric nuts: Tightening Eccentric Nuts - Carbide 3D
- (for the Pro, and SO4 Z-axis) Lubrication of the linear rails: Getting Started with Carbide Machines
- Belt tension (see the relevant step in your instruction manual, e.g., Getting Started with Carbide Machines) Note that the X-axis motor is held in place on standoffs and if those bolts are loose this can cause belt tension issues. Also, belt tension for the Y-axis stepper motors needs to be even/equivalent on each side — a significant difference can cause skipping on one side eventually resulting in lost steps on both. Measuring belt tension, squaring and calibration
Ensure that all screws are in place and secure, esp. on the linear rails on a Pro.
Are your tool paths suited to how the machine is able to cut — in particular, avoid slotting toolpaths where one is cutting a slot just as narrow as the tool which is deeper than half the tool diameter — unfortunately, the current Carbide Create build, 743 generates these when cutting pockets.
Where possible avoid slotting and add geometry and cut as a pocket
and/or
and consider leaving a roughing clearance and taking a finishing pass.
Once everything is dialed in, calibrate for belt stretch: